Kawasaki Vulcan 500 LTD manual

Kawasaki Vulcan 500 LTD
8.7 · 31
PDF manual
 · 351 pages
English
manualKawasaki Vulcan 500 LTD

GENERAL INFORMATION 1-17

Torque and Locking Agent

Torque
Fastener
N·m kgf·m ft·lb
Remarks
Clutch
Oil Filler Plug
1.5 0.15 13 in·lb
Clutch Hub Nut
132 13.5 98
Clutch Spring Bolts 9.3 0.95 82 in·lb
Clutch Cable Holder Bolt 11 1.1 95 in·lb
Clutch Cover Bolts 11 1.1 95 in·lb
Clutch Cover Damper Plate Bolts 9.8 1.0 87 in·lb L
Engine Lubrication System
Oil Passage Plug 18 1.8 13
Oil Filter Mounting Stud 25 2.5 18 L
(planted side)
Oil Filter (Cartridge Type) 17 1.75 12.5
Oil Pipe for Balancer Shaft Banjo Bolt 20 2.0 14.5
Oil Pipe for Drive Shaft Upper Banjo Bolt M 6 7.8 0.80 69 in·lb
Oil Pipe for Drive Shaft Lower Banjo Bolt M 8 12 1.2 104 in·lb
Oil Pipe for Output Shaft Upper Banjo Bolt M6 7.8 0.80 69 in·lb
Oil Pipe for Output Shaft Lower Banjo Bolt M8 12 1.2 104 in·lb
Oil Pipe for Output Shaft M ounting Bolt 11 1.1 95 in·lb L
Oil Pump Outer Oil Pipe Bolt 11 1.1 95 in·lb L
Oil Pump Mounting Bolts 11 1.1 95 in·lb L
Relief Valve 15 1.5 11 L
Oil Pressure Switch 15 1.5 11 SS
Engine Oil Drain Plug 29 3.0 22
Oil Pan Mounting Bolts 11 1.1 95 in·lb
Breather Body Bolt 5.9 0.6 52 in·lb
Engine Removal/Installation
Engine Mounting Nuts 44 4.5 33
Engine Mounting Bracket Nuts 25 2.5 18
Engine Mounting Bracket Bolts 25 2.5 18
Crankshaft/Transmission
Crankcase Bolts (M8) 27 2.8 20 S
Crankcase Bolts (M6) 12 1.2 104 in·lb S
Upper Primary Chain Guide M ounting Nut 11 1.1 95 in·lb L
Lower Primary Chain Guide Mounting Bolt 11 1.1 95 in·lb L
Connecting Rod Big End Cap Nuts 36 3.7 27
Return Spring Pi n 20 2.0 14.5 L
Gear Positioning Lever Pivot Stud L
(planted side)
Gear Positioning Lever Nut 11 1.1 95 in·lb
Shift Lever Clamp Bolts 11 1.1 95 in·lb
Shift Linkage Rod Lock Nuts 11 1.1 95 in·lb Lh (1)
Shift Pedal Mounting Bolt 8.8 0.9 78 in·lb
Shift Drum Bearing Holder Bolts 11 1.1 95 in·lb L

View the manual for the Kawasaki Vulcan 500 LTD here, for free. This manual comes under the category motorcycles and has been rated by 31 people with an average of a 8.7. This manual is available in the following languages: English. Do you have a question about the Kawasaki Vulcan 500 LTD or do you need help? Ask your question here

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Question and answer

Number of questions: 6
V
VagoDecember 11, 2022

What is the screw like that the engine has on top of the engine on one side of the gear on the outside?

What is the screw like that the engine has on top of the engine on one side of the gear on the outside?
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D
daniel jimenezMarch 27, 2024

Hi in the compartment where the stator goes, is it normal to have oil or does it have a seal to prevent that?

Hi in the compartment where the stator goes, is it normal to have oil or does it have a seal to prevent that?
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C
CodyMay 30, 2023

What to do when your motorcycle won’t start

S
ShaneJune 3, 2023

Can't find the drain bolt on my 94 vulcan 500

Can't find the drain bolt on my 94 vulcan 500
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R
Robinson Guerra March 4, 2023

Qué medidas tiene el manubrio de la Vulcan 500 modelo 1993

K
KennySeptember 24, 2023

Does a800 Vulcan have a fuesbox

The Kawasaki Vulcan 500 LTD is a motorcycle that was produced by the Japanese manufacturer Kawasaki from 1990 to 2009. It falls under the category of cruiser motorcycles and is designed for riders who prefer a more relaxed and comfortable riding experience. The Kawasaki Vulcan 500 LTD is equipped with a liquid-cooled, 498cc parallel twin engine. This engine configuration provides a balanced power delivery and contributes to the motorcycle's smooth and manageable performance. It features a six-speed transmission, allowing for precise and smooth gear changes. With a relatively lightweight design and a low seat height, the Kawasaki Vulcan 500 LTD offers excellent maneuverability and ease of handling. This makes it an ideal choice for riders who are new to motorcycles or prefer a more manageable ride. In terms of suspension, the Kawasaki Vulcan 500 LTD features a front telescopic fork and rear twin shock absorbers. These suspension components are designed to provide a comfortable and stable ride, absorbing uneven road surfaces and minimizing rider fatigue. The Kawasaki Vulcan 500 LTD is equipped with a disc brake on the front wheel and a drum brake on the rear wheel, ensuring reliable and efficient braking performance. It also features a fuel capacity of approximately 4.0 gallons, allowing for a decent cruising range. Overall, the Kawasaki Vulcan 500 LTD is a reliable and practical cruiser motorcycle, suitable for riders who prioritize comfort, smooth performance, and ease of handling.

General
BrandKawasaki
ModelVulcan 500 LTD
Productmotorcycle
LanguageEnglish
FiletypeUser manual (PDF)

Can't find the answer to your question in the manual? You may find the answer to your question in the FAQs about the Kawasaki Vulcan 500 LTD below.

How do I convert miles into kilometres?

1 mile equals 1.609344 kilometers and 1 kilometer equals 0.62137119 miles.

What is the difference between E10 and E5 petrol?

E10 petrol consists of up to ten per cent ethanol while E5 petrol will contain less than five per cent ethanol. As a result, the percentage of E10 petrol is lower than that of E5 petrol, making it less bad for the environment.

How often should I replace the oil filter on my Kawasaki engine?

An oil filter must be replaced every 6000 kilometres (approx. 4000 miles) for most engines.

How often should I change the oil of my Kawasaki engine?

The oil must be changed every 6000 kilometres (approx. 4000 miles) for most engines.

How do I remove rust from my Kawasaki motorcycle?

1. Soak the rusty part in vinegar until completely soaked through. 2. Let the vinegar work on the rust for 24 hours. 3. Remove the rust with a wire brush or aluminium foil.

How do I check and adjust the tire pressure on my Kawasaki Vulcan 500 LTD?

To check and adjust tire pressure, you need to use a tire pressure gauge and locate the recommended pressure range specified by the manufacturer (usually found on the tire's sidewall). Use a reliable air pump to add or release air until the pressure is within the recommended range.

What should I do if my Kawasaki Vulcan 500 LTD won't start?

Firstly, ensure the motorcycle is in neutral and the engine kill switch is set to "on." Check the battery to ensure it has sufficient charge. If the battery is fine, check for any loose or corroded connections in the ignition circuit. If the issue persists, it would be best to consult a qualified technician.

How do I properly adjust the clutch lever on my Kawasaki Vulcan 500 LTD?

Adjusting the clutch lever requires locating the adjuster nut, often found near the clutch lever perch. Loosening or tightening this nut will change the lever's position. Find the position that provides a comfortable reach while still engaging the clutch effectively.

How do I change the engine oil on my Kawasaki Vulcan 500 LTD?

Start by warming up the motorcycle's engine. Next, locate the oil drain plug underneath the engine and use a suitable wrench to remove it. Allow the old oil to drain completely. Then, remove the oil filter and replace it with a new one. Finally, reinstall the drain plug and fill the engine with the recommended amount and type of fresh oil.

How do I adjust the rear suspension on my Kawasaki Vulcan 500 LTD?

To adjust the rear suspension, locate the preload adjuster on the rear shock absorbers. Turning the adjuster clockwise increases the preload, providing stiffer suspension, while turning it counterclockwise decreases the preload, resulting in a softer ride. Find the appropriate setting that suits your riding preferences and weight.

Is the manual of the Kawasaki Vulcan 500 LTD available in English?

Yes, the manual of the Kawasaki Vulcan 500 LTD is available in English .

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